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Build a Barn Door Tracker
electronics

Drive Electronics

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The circuit that drives the stepper motor is based on Ray Grover's design. It uses a quartz-controlled oscillator for accuracy and a SAA 1027 stepper-motor driver chip. Between the oscillator and the stepper-motor drive is a divider chain that provides two frequencies: 100 Hz to drive the mount at the sidereal rate for tracking the sky and 800 Hz to "rewind" the mount to its starting position.

How was the 100 Hz drive frequency determined?

First of all, we have carefully selected the dimensions of the mount and the pitch of the drive screw such that the screw must turn exactly once per minute (1 rpm) to track at the sidereal rate.

We also know the characteristics of our motor and gearbox:

   motor step angle = 1.8°
   gearbox reduction = 30:1
   gearbox output step angle = 1.8° ÷ 30 = 0.06°/step.

This gives us the information we need to calculate the required drive frequency:

   desired drive rate = 1 rpm = 360°/min.
   360°/min. ÷ 0.06°/step = 6000 steps/min.
   6000 steps/min. ÷ 60 sec./min. = 100 steps/sec. = 100 Hz drive frequency

The 800 Hz "rewind" frequency is used because it is conveniently available from the divider chain.

When you construct your own drive circuit, it must be customized for your motor's step angle and the amount of gear reduction you employ. Both the frequency of the quartz crystal and the ratios of the divider chain must be selected to produce the required frequency. My recommendation is to use Grover's circuit and, if necessary, change the crystal and divider chain to produce the frequency required for your mount.

I built the driver circuit on a Radio Shack general-purpose PC board and housed it in a plastic 5¼" floppy diskette case. The three connectors are for the motor, limit switch, and 12-volt power source. The two switches are for power on/off and reverse/rewind. A small LED indicates power on.

Here's a close-up of the circuit board.

When considering the electronics circuit, it's useful to think of it as three blocks.

Stepper Motor Driver Block Diagram
Block Diagram

Although Grover's (and my) circuit uses a crystal oscillator in the first block, you can use something as simple as a 555 timer chip and still achieve excellent results. In fact, I currently use a 555-based oscillator circuit to drive the stepper controller chip of my equatorial mount with very good results.

A 555 circuit may not be as consistent as a crystal-controlled circuit and may be affected by temperature changes. But the 555 is inexpensive, simple to build, and easy to adjust over a wide range of frequencies, making it easy to set up for ANY motor and gearbox combination. Here is a nice site with 555 information.

Regardless of what type of circuit you choose for the oscillator block, the switching and driver blocks remain the same. If you wish, you can even build the oscillator and driver portions on separate circuit boards. I found this useful while testing my circuit.



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